Ashok Road Construction Equipment Pvt. Ltd. is a leading manufacturer of asphalt drum mix plants with over 400 plant installations worldwide. Our plants are designed to meet the varied requirements of contractors, builders, and government agencies. We design and manufacture high-quality and reliable plants that can produce a wide variety of asphalt mixtures. Our plants are built to withstand tough conditions and provide efficient performance throughout their lifespan.
We take pride in our ability to provide our customers with the best quality asphalt drum mix plants that are both efficient and reliable. Our plants are equipped with the latest technology and are manufactured using high-quality raw materials, ensuring their longevity and durability.
We offer a range of Asphalt Drum Mix Plants to suit different production requirements. Our plants are designed to produce hot mix asphalt at the required temperature and mix ratio, ensuring consistent quality and efficiency. Our plants are equipped with advanced features such as high-pressure atomized burners, efficient dust collection systems, and precision weighing systems, which make them easy to operate and maintain.
Our team of experienced engineers and technicians work closely with our customers to provide customized solutions that meet their specific requirements. We offer complete turnkey solutions, from design and engineering to installation, commissioning, and after-sales service. Our customer support team is available 24/7 to provide timely assistance and resolve any issues that may arise.
At Ashok Road Construction Equipment Pvt. Ltd., we are committed to providing the best possible products and services to our customers. Our plants are built to last, and we take pride in the long-lasting relationships we have built with our customers over the years. If you are looking for a reliable and efficient Asphalt Drum Mix Plant manufacturer, look no further than Ashok Road Construction Equipment Pvt. Ltd. Contact us today to learn more about our products and service.We use only the best materials and components in our plants, ensuring their durability and longevity. Our plants are designed to be user-friendly and easy to operate, with minimal maintenance requirements. We also offer a range of customization options to meet the specific needs of our clients.
At Ashok Road Construction Equipment Pvt. Ltd., we offer a range of asphalt drum mix plants, including stationary and mobile plants with varying capacities. Our plants are known for their ease of operation, low maintenance, and energy efficiency, making them ideal for all types of construction projects.
In addition to our products, we offer excellent after-sales support and technical assistance to ensure that our customers get the best value for their investment. Our experienced team of professionals is dedicated to providing prompt and effective service to our customers.
Contact us today to learn more about our asphalt drum mix plants and how they can benefit your construction projects.If you’re looking for a reliable and efficient asphalt drum mix plant manufacturer, look no further than Ashok Road Construction Equipment Pvt. Ltd. Contact us today to learn more about our products and services.
Live Video of Our Working Plant
Bin feeders for storage of gravels & sand. Each hopper storage capacity is 2.5 m3 and is fitted with pneumatically operated gates. Integral weighing conveyor is suspended on 4 n o s. Electronic load cells for weighing of gravel & sand. Bin vibratory motor is fitted on one hopper meant for sand. This belt conveyor is fitted below the bins to collect the material & feed into the Inclined Belt Conveyor. This belt conveyor is suspended on 4 Load cells of higher accuracy with quick release type piping. An inclined belt conveyor is driven by powerful gear unit. This belt conveyor is supported on a heavy duty supporting structure with inlet & discharge Duct. This belt conveyor is feeding the material from Inline silo to waiting hopper which is fitted on the top of Mixer. Inclined walk-way with railing to access up to the top of conveyor. It consists of steel container of 2 m3 batch cap., supporting structure with pneumatic discharges gate. It is mounted on the top of mixer to hold the material (1 batch) received from Inclined belt conveyor and discharging into the mixer. for easy piping. All pneumatic piping’s are factory connected with quick opening type fittings. It consists of heavy duty structure made from channel and I beam section. At the platform level Mixer, Cement weighing hopper, Water weighing hopper & Additive units are fitted. Rubber belt type charging conveyor transfers with weighed gravels (aggregates) and sand from the weighing conveyor beneath the hoppers to the pan mixer unit. Hi Speed mixer with Screw Conveyer (American Design). Heavy duty steel is having 10 mm thick wear resistant replaceable liner plate and spring loaded paddle mixer arms with replaceable blades. Hydraulically operated gate facilitates the discharge of concrete mix from bottom of pan mixer on to the transit mixer or concrete pump. The drive to the mixing arm is through planetary gear box coupled with motor. Fully Insulated panel type cabin with wooden furnish & interiors, light etc. PLC based control panel.
Features
- Easy operation and less maintenance
- Designed for the quality usage
- Modern drum mix technology
- Produces high production rate
- Portable or stationery
- Low dust emissions
- Less fuel consumptions
- Fully automatic compuretised control panel broad
- Proper drying and homogeneous mixing of aggregate
- Accuracy in quality control
Components
1. COLD FEEDER UNIT (FOUR BIN TYPE)
- Ruggedly designed M.S. Structure chases and M.S. Plate hopper body.
- Auxiliary conveyor with AC/ DC variable speed drive under each bin.
- Option of oversize vibrator with drive-under cach bin or common provided at discharge of collecting convetor.
- Hopper body vibrator for sand and fines bin/s.
- Provision for add-on capacity by hopper extension.
- Weighing sensor (Load cell) provided at discharge end to collecting conveyor.
- The bins are all – welded and modular in construction, permitting easy addition of bins to meet growing needs.
- A free flow of aggregates is ensured with steep bin walls and valley angles without hold up of materials in the corners.
- The bins supplied with adjustable calibrated gate openings and variable speed feeders drive, together offers total proportional control, greater flexibility and accuracy of operations.
- This ensures top performance even under the toughest of operating conditions.
2. Controls
- Fully computerized control cabin (AC optional) with on board electrical power control console, distribution switch board, fully automatic process & sequence control are a standard on all Our Drum Mix Plants.
- User friendly software gives you total reliability and ensures top notch performance.
- Easy calibration system for Feeders, Fillers, Asphalt etc.
- MIMIC Screen provides details of all current flow, temperature etc. with possibility of changing calibration when needed.
- Fail proof power interlock and auto process controls.
- Online fault detection & printing facility.
- Provisions to print store and edit production details, mix proportions, etc.
- Display of all process control parameters.
- Auto / manual operation.
- Docket Printing & Inventory management for the truck loads manufactured.
- Functional Keys and Numeric Keys – Only basic skills for operation needed.
3. BURNER UNIT
- Two nozzles pressure jet burner with high – low intensity offers higher fuel efficiency.
- PHF (Pumping, Heating & Filtering) unit facilitate pre-heating of fuel for higher efficiency.
- Can be operated both in auto and manual mode directly from control panel.
- Automatic temperature controls against required preset temperature.
- Inter locking with exhaust and air blower operation with sequence control ensures safetly against backfire and gives smooth operation.
- Weighing sensor (Load cell) provided at discharge end to collecting conveyor.
- The high pressure atomized, fully automatic remotely controlled burner unit has already gained an enviable reputation for its fuel efficiency, ease of operation and high uptime. Completely automatic process control with systems interlocks ensure conformance to high safety standards.
4. ASPHALT TANK
- Fully insulated tank body offers minimum heat losses.
- Two ways heating coil designed ensures fast and efficient heating process.
- Easy for heating coil cleaning and maintenance process.
- Jacketed bitumen pump station avoids jamming of pump operation.
- Fully automatic pressure jet burner offers faster and efficient beating of bitumen and automatic temperature control from panel.
5. DRY & MIXING UNIT
- Circumferential chain drive offers smooth and power efficient dryer drive with less torque and wear on gearbox
- Sweep rotor ensures smooth and uniform discharge of mix
- Multi cone dust collector with dust out line fines re-feeding arrangement.
6. Bitumen Heating & Storage Solutions
- With Us, customers can opt for a direct heating type or hot oil heated bitumen storage tanks. Storage capacities range from 15-50 tons.
- The indirect heating tanks are supplied with a Japanese design thermic oil heater. The indirect heating tanks are supplied with automatic imported pressure jet burner.
- As a standard, all Our tanks are supplied with auto thermostatic controls and level indictors.
7. Continuous Electronic Belt Weighing Systems
- The State of Art SCADA System helps in total process controls and metering of the mix proportioning.
- The feedback from the Load cell is processed by the PLC, which further automatically controls and processes the bitumen and filler proportioning.
8. Thermodrum Unit
- The Drying and Mixing unit of the asphalt plant demnds complex flight design and heat transfer technology. With continuous R&D and incorporation of the latest design up – gradations; Our thermodrum is miles ahead of competition. Our thermodrum unit follows a triple heat transfer system by conduction, convection & radiation technologies ensuring transfer of heat to the aggregates, translating into higher productivity and lower fuel consumption. The unique flight design ensures total heat transfer, a thorough mixing & coating, lower emissions and prevention of bitumen oxidation
9. Drum Machanics
- The 30 – 90 TPH plants are supplied with a maintenance cradle type drum drive. The auto lubrication systems ensure proper and adequate lubrication on the chain drive thereby ensuring long year of trouble free service. Optionally a four wheel frication drive, which is 90 TPH and higher models, can be supplied.
Specially treated sprocket, trunion rings and rollers, engineered precisely for flawless and trouble free dryer drum rotation, ensures unlimited productivity.
10. Pollution Control Device (Optional)
- “Freedom” Bag house Filter unit is a state of art free air flow type filter unit with specially treated meta aramid filter elements designed specifically for asphalt application.
- This zero maintenance design keeps emissions at less than 50 mg/Nm3, which meets international pollution control norms.
- CV Series of Wet dust collectors are high turbulence type venture design efficient dust collectors that maintain the required environmental standard in specified areas ensuring a very good entrapping of the dust laden on the exhaust gases.
- Large stainless steel spray nozzles provide a clog free operation and assure minimum water make-up requirements. The adjustable venturi throat permits “fine tuning” to get optimum cleaning efficiency.
11. Filler Storage Unit
- We offers a wide range (1.5-50 tons) of filler storage and feeding solutions for the customers to choose from, depending on the site requirements.
- A variable speed computerized synchronized metering systems ensures the right proportioning in the mix.
12. Hot Mix Silo
- We offers a complete range of customized solutions for asphalt storage. The standard range includes MONOPAK and TWINPAK systems.
- MONOPAK silo is available with storage capacity from 10 to 80 Tons.
- The TWINPAK silos are available with storage capacity ranging from 50 to 80 Tons with an additional feature of storing different mix designs. Storage combinations can be availed by opting for customized MULTIPACK designs.
- The silos are supplied with automated standard safety controls and a process interlocks. The storage silo can be with skip hoist arrangement, hot bucket elevators or swiveling load-out conveyors
Specifications
| Plant Model | AEW 45 | AEW 50 | AEW 60 | ||
|---|---|---|---|---|---|
| Rated Output@3% Moisture Content | TPH | 40-60 | 60-90 | 90-120 | |
| Units | |||||
| Feeders | No. of Bins*/Total Capacity | Nos/m | 4/20 | 4/25 | 4/32 |
| Charging Width | mtrs | 2.55 | 3.05 | 3.6 | |
| Auxillary Conveyor Drive Motor | kw | 4 X 1.1 | 4 X 1.5 | 4 X 2.2 | |
| Gathering Conveyor Belt (W X L) | mm | 500 X 22450 | 600 X 25600 | 600 X 29600 | |
| Gathering Conveyor Drive Motor | kw | 2.2 | 3.7 | 3.7 | |
| Bin Vibrator (1 No.) | kw | 0.18 | 0.18 | 0.18 | |
| Feeding Capacity | TPH | 80 | 110 | 140 | |
| Over Size Removal Screen | Wire Mesh Size | mm | 45 X 45 | 45 X 45 | 45 X 45 |
| Drive Motor | kw | 2.2 | 2.2 | 2.2 | |
| Slinger Conveyor | Conveyor Belt (W X L) | mm | 500 X 15025 | 500 X 15025 | 500 X 15025 |
| Conveyor Drive Motor | kw | 3.7 | 3.7 | 3.7 | |
| Thermo Drum | Dryer (L X D) | mtrs | 6.0 X 1.2 | 6.7 X 1.5 | 7.3 X 1.8 |
| Drive Type* | Cradle Type Chain Drive | Cradle Type Chain Drive | Cradle Type Chain Drive | ||
| Drive Motor | kw | 15 | 18.5 | 30 | |
| Burner Capacity | IPH/MW | 25. / 3 | 450 / 5.5 | 770 / 9.5 | |
| Fuel* | Diesel | Diesel | Diesel | ||
| Blower Connected Load | kw | 7.5 | 15 | 15 | |
| Exhauster | cfm/kw | 10500 / 15 | 14500 / 18.5 | 16500 / 30 | |
| Load Out Conveyor | Belt (W X L) | mm | 500 X 17900 | 600 X 17900 | 600 X 20300 |
| Gob Hopper | Drive Motor | kw | 3.7 | 5.5 | 5.5 |
| Gob Hopper Capacity | MT | 1000 | 1500 | 2000 | |
| Hydraulic Power Pack | kw | 3.7 | 3.7 | 3.7 | |
| Mineral Filler Unit | Capacity | m- | 1.5 | 1.5 | 1.5 |
| Drive Motor | kw | 1.5 | 1.5 | 1.5 | |
| Air Compressor Connected Load | kw | 5.5 | 5.5 | 11 | |
| Bitumen Tank | Capacity | m- | 15 | 15 | 20 |
| Heating System* | Direct Heating | Direct Heating | Direct Heating | ||
| Bitumen Pump Model | RT-2″ | RT-2″ | RT-2″ | ||
| Bitumen Motor | kw | 3.7 | 3.7 | 3.7 | |
| Bitumen Pump | RT-3/4″ | RT-3/4″ | RT-3/4″ | ||
| Hot Oil Motor | kw | 0.75 | 0.75 | 0.75 | |
| Fuel Tank | Capacity | m- | 2 | 3 | 3 |
| Fuel Feeding Pump (I / O) | mm | 19.05 / 19.05 | 19.05 / 19.05 | 19.05 / 19.05 | |
| Fuel Motor | kw | 0.75 | 0.75 | 0.75 | |
| FO Kit (Optional) | Outflow Heater | kw | 4.5 | 4.5 | 4.5 |
| In-line Heater | kw | 14.5 | 18.5 | 18.5 | |
How our plant works
The bin feeders are designed for storage of gravels and sand, with each hopper having a storage capacity of 2.5 cubic meters and fitted with pneumatically operated gates. An integral weighing conveyor is suspended on four electronic load cells to accurately weigh the materials. One hopper meant for sand is fitted with a bin vibratory motor. A belt conveyor is fitted below the bins to collect the material and feed it into an inclined belt conveyor, which is driven by a powerful gear unit and supported on a heavy-duty structure with an inlet and discharge duct. The inclined belt conveyor feeds the material from an inline silo to a waiting hopper on top of the mixer. An inclined walkway with a railing provides access up to the top of the conveyor.
The waiting hopper is a steel container with a 2 cubic meter batch capacity and is supported by a heavy-duty structure with a pneumatic discharge gate. It is mounted on top of the mixer to hold the material received from the inclined belt conveyor and discharge it into the mixer for easy piping. All pneumatic piping is factory-connected with quick-opening type fittings. The heavy-duty structure is made from channel and I-beam sections, and at the platform level, the mixer, cement weighing hopper, water weighing hopper, and additive units are fitted.
A rubber belt-type charging conveyor transfers the weighed gravels and sand from the weighing conveyor beneath the hoppers to the pan mixer unit. The high-speed mixer with screw conveyer has a heavy-duty steel body with a 10mm thick wear-resistant replaceable liner plate and spring-loaded paddle mixer arms with replaceable blades. A hydraulically operated gate facilitates the discharge of the concrete mix from the bottom of the pan mixer onto the transit mixer or concrete pump. The drive to the mixing arm is through a planetary gearbox coupled with a motor.
The fully insulated panel-type cabin has a wooden furnish and interiors with lights and other amenities. The PLC-based control panel is integrated with the power panel and has SCADA software with standard PLC-based control, advance reporting system, and powerful recipe management with unlimited recipe storage.
Why us
What customer say's about us
Ashok eng works has been working with our company since 12 years and we have purchased many asphalt mix plant from them. Their after sales services is great and thus we have very long term relationship with them.
We have purchased two Mix batch plant from them. Our experience in installation in great. They product are of good quality and at reasonable rate. We had asked from few innovative plans and they executed as per our needs.
Cost effective with great quality is what we found with AEW. Mr satish has given us new ways and means to thing differently in our road constrction business. Keep it up team AEW.
Brand Trust on us
