Ashok Road Construction Equipment Pvt Ltd is a well-known manufacturer of asphalt batch mix plants in India. With over 50 installations across the country, the company has established a strong reputation for delivering high-quality and reliable plants to its customers.
Asphalt batch mix plants are used for the production of asphalt concrete, which is a mixture of aggregates, bitumen, and filler material. The batch mix plant works by mixing these ingredients in a certain proportion to produce hot mix asphalt (HMA), which is then transported to the construction site for paving roads, highways, and other infrastructure projects.
Ashok Road Construction Equipment Pvt Ltd’s asphalt batch mix plants are designed to meet the demanding requirements of the construction industry. The company uses advanced technology and high-quality materials to ensure that their plants are efficient, durable, and easy to maintain.
The company’s range of asphalt batch mix plants includes models with capacities ranging from 80 to 240 TPH (tons per hour), suitable for different project requirements. These plants are equipped with various features such as computerized control systems, automatic burner controls, and high-efficiency dust collectors, among others.
Ashok Road Construction Equipment Pvt Ltd’s commitment to quality, innovation, and customer satisfaction has made it a trusted name in the construction industry. With its extensive experience and expertise in asphalt batch mix plant manufacturing, the company is well-positioned to meet the needs of its customers and contribute to the growth of the infrastructure sector in India.
The asphalt batch mix plants manufactured by Ashok Road Construction Equipment Pvt Ltd are designed to meet the diverse requirements of the construction industry. These plants are capable of producing a wide range of asphalt mixes, including hot mix asphalt, warm mix asphalt, and cold mix asphalt, to meet the specific needs of different construction projects.
The company’s asphalt batch mix plants are equipped with advanced technologies and features, such as the latest computerized control systems, automatic burner controls, and efficient dust collection systems. These features help to ensure that the plants operate smoothly, efficiently, and produce high-quality asphalt mixes consistently.
Ashok Road Construction Equipment Pvt Ltd also offers a range of after-sales services, including installation, commissioning, and training, to ensure that customers get the most out of their asphalt batch mix plants. The company’s team of experienced engineers and technicians are always available to provide technical support and assistance to customers, helping to ensure that their plants operate at peak efficiency and productivity.
In summary, if you’re looking for a reliable and experienced manufacturer of asphalt batch mix plants in India, Ashok Road Construction Equipment Pvt Ltd is a great choice. With over 50 plants installed, the company has a proven track record of delivering high-quality products and services to customers across the country.
AEW group is leading manufacturer of Asphalt Batch mix plant in India with experience of 21 years.The primary function or driving force behind asphalt batch mix plant is to produce HMA, often known as hot mix asphalt. The hot mix paving material is made by combining bitumen and aggregates. Here, the aggregates can be either a single material of a single size or a mixture of materials of different grades and sizes. Better aggregates are also incorporated in addition to mineral filler material. The coupling substance, often known as asphalt cement, can be created folios, emulsion, or cutback asphalt.
Although there are two different types of plants, both Batch mix plants and Continuous mix plants serve the same goal. The method used to produce asphalt is where the difference resides.We are also present on Indiamart so for better knowledge you can check our page also.
AEW Asphalt Batch Mix Plant Working
Batchmix-Constant Up-gradation of products to offer our customers the best, today showcases exceptional and unmatched product refinement in our asphalt plants. We offer customers the finest & proven technical solution, with international product support, latest generation process control, storage facilities, excellent maintenance access and automation together with total installation and site support.
Heating of aggregates, its homogenous mixing and addition of set amount of Bitumen and Filler is done in the Drum itself. The Hot Mix Asphalt manufactured gets dispensed continuously into a truck or conveyed to a storage silo.
Features of Asphalt Batch Mix plant
- Cold aggregate bins feeder
- Collecting belt and Inclined belt
- Dryer and burner
- Aggregate elevator and filler elevator
- Screen and hot aggregate silos
- Weighting units and mixers
- Hot mix silos and bitumen tank
- Bag filter and filler silos
- Chimney and fuel tank
- Control cabin and thermic fluid heater
Components
1. COLD FEEDER UNIT (FOUR BIN TYPE)
- Ruggedly designed M.S. Structure chases and M.S. Plate hopper body.
- Auxiliary conveyor with AC/ DC variable speed drive under each bin.
- Option of oversize vibrator with drive-under cach bin or common provided at discharge of collecting convetor.
- Hopper body vibrator for sand and fines bin/s.
- Provision for add-on capacity by hopper extension.
- Weighing sensor (Load cell) provided at discharge end to collecting conveyor.
- The bins are all – welded and modular in construction, permitting easy addition of bins to meet growing needs.
- A free flow of aggregates is ensured with steep bin walls and valley angles without hold up of materials in the corners.
- The bins supplied with adjustable calibrated gate openings and variable speed feeders drive, together offers total proportional control, greater flexibility and accuracy of operations.
- This ensures top performance even under the toughest of operating conditions.
2. Controls
- Fully computerized control cabin (AC optional) with on board electrical power control console, distribution switch board, fully automatic process & sequence control are a standard on all Our Drum Mix Plants.
- User friendly software gives you total reliability and ensures top notch performance.
- Easy calibration system for Feeders, Fillers, Asphalt etc.
- MIMIC Screen provides details of all current flow, temperature etc. with possibility of changing calibration when needed.
- Fail proof power interlock and auto process controls.
- Online fault detection & printing facility.
- Provisions to print store and edit production details, mix proportions, etc.
- Display of all process control parameters.
- Auto / manual operation.
- Docket Printing & Inventory management for the truck loads manufactured.
- Functional Keys and Numeric Keys – Only basic skills for operation needed.
3. BURNER UNIT
- Two nozzles pressure jet burner with high – low intensity offers higher fuel efficiency.
- PHF (Pumping, Heating & Filtering) unit facilitate pre-heating of fuel for higher efficiency.
- Can be operated both in auto and manual mode directly from control panel.
- Automatic temperature controls against required preset temperature.
- Inter locking with exhaust and air blower operation with sequence control ensures safetly against backfire and gives smooth operation.
- Weighing sensor (Load cell) provided at discharge end to collecting conveyor.
- The high pressure atomized, fully automatic remotely controlled burner unit has already gained an enviable reputation for its fuel efficiency, ease of operation and high uptime. Completely automatic process control with systems interlocks ensure conformance to high safety standards.
4. ASPHALT TANK
- Fully insulated tank body offers minimum heat losses.
- Two ways heating coil designed ensures fast and efficient heating process.
- Easy for heating coil cleaning and maintenance process.
- Jacketed bitumen pump station avoids jamming of pump operation.
- Fully automatic pressure jet burner offers faster and efficient beating of bitumen and automatic temperature control from panel.
5. DRY & MIXING UNIT
- Circumferential chain drive offers smooth and power efficient dryer drive with less torque and wear on gearbox
- Sweep rotor ensures smooth and uniform discharge of mix
- Multi cone dust collector with dust out line fines re-feeding arrangement.
6. Bitumen Heating & Storage Solutions
- With Us, customers can opt for a direct heating type or hot oil heated bitumen storage tanks. Storage capacities range from 15-50 tons.
- The indirect heating tanks are supplied with a Japanese design thermic oil heater. The indirect heating tanks are supplied with automatic imported pressure jet burner.
- As a standard, all Our tanks are supplied with auto thermostatic controls and level indictors.
7. Continuous Electronic Belt Weighing Systems
- The State of Art SCADA System helps in total process controls and metering of the mix proportioning.
- The feedback from the Load cell is processed by the PLC, which further automatically controls and processes the bitumen and filler proportioning.
8. Thermodrum Unit
- The Drying and Mixing unit of the asphalt plant demnds complex flight design and heat transfer technology. With continuous R&D and incorporation of the latest design up – gradations; Our thermodrum is miles ahead of competition. Our thermodrum unit follows a triple heat transfer system by conduction, convection & radiation technologies ensuring transfer of heat to the aggregates, translating into higher productivity and lower fuel consumption. The unique flight design ensures total heat transfer, a thorough mixing & coating, lower emissions and prevention of bitumen oxidation
9. Drum Machanics
- The 30 – 90 TPH plants are supplied with a maintenance cradle type drum drive. The auto lubrication systems ensure proper and adequate lubrication on the chain drive thereby ensuring long year of trouble free service. Optionally a four wheel frication drive, which is 90 TPH and higher models, can be supplied.
Specially treated sprocket, trunion rings and rollers, engineered precisely for flawless and trouble free dryer drum rotation, ensures unlimited productivity.
10. Pollution Control Device (Optional)
- “Freedom” Bag house Filter unit is a state of art free air flow type filter unit with specially treated meta aramid filter elements designed specifically for asphalt application.
- This zero maintenance design keeps emissions at less than 50 mg/Nm3, which meets international pollution control norms.
- CV Series of Wet dust collectors are high turbulence type venture design efficient dust collectors that maintain the required environmental standard in specified areas ensuring a very good entrapping of the dust laden on the exhaust gases.
- Large stainless steel spray nozzles provide a clog free operation and assure minimum water make-up requirements. The adjustable venturi throat permits “fine tuning” to get optimum cleaning efficiency.
11. Filler Storage Unit
- We offers a wide range (1.5-50 tons) of filler storage and feeding solutions for the customers to choose from, depending on the site requirements.
- A variable speed computerized synchronized metering systems ensures the right proportioning in the mix.
12. Hot Mix Silo
- We offers a complete range of customized solutions for asphalt storage. The standard range includes MONOPAK and TWINPAK systems.
- MONOPAK silo is available with storage capacity from 10 to 80 Tons.
- The TWINPAK silos are available with storage capacity ranging from 50 to 80 Tons with an additional feature of storing different mix designs. Storage combinations can be availed by opting for customized MULTIPACK designs.
- The silos are supplied with automated standard safety controls and a process interlocks. The storage silo can be with skip hoist arrangement, hot bucket elevators or swiveling load-out conveyors
Specifications
Why us
What customer say's about us
Ashok eng works has been working with our company since 12 years and we have purchased many asphalt mix plant from them. Their after sales services is great and thus we have very long term relationship with them.
We have purchased two Mix batch plant from them. Our experience in installation in great. They product are of good quality and at reasonable rate. We had asked from few innovative plans and they executed as per our needs.
Cost effective with great quality is what we found with AEW. Mr satish has given us new ways and means to thing differently in our road constrction business. Keep it up team AEW.
Brand Trust on us
